True Digital Power Conversion


The switched -current power converter with switched charge circuits is the only truly digital power converter!



News Release:  U. S. Patent 7,098,638, "Totem-Pole Power Converter for Processors," issued August 29, 2006. Link:  Totem-Pole Power Converter for Processors (pdf file). 

Edward Herbert was granted U. S. Patent No. 7,098,638 on August 29, 2006.  This true digital power conversion topology builds on the switched-current technology and extends its application to the processor itself.

The parasitic impedance of the interposer limits the dynamic response of an external power supply.  Using the totem-pole power converter for processors, the impedance of the interposer is no longer a problem; it becomes part of the solution.
      
The geatest waste of power in a processor is the loss due to the leakage current when the processor is idle.  By reducing the core voltage to zero, all of that power is saved.  This was not possible until now, as the processor has to be "ready," and it took too long to restore the voltage.

Using the switched current technology with switched charge, the voltage can go from  0 volts, 0 amps to
any VID, any load current in less than a microsecond, and it can go from any VID, any load current to 0 volts, 0 amps just as fast. 


No Bulk Capacitors!

For more information, please see:  Reducing Processor and Server Power with Digital Power Conversion  [Revised and expanded 9/17/2006] (pdf file, 78 k).


The Switched Current Power Converter (SCPC) is a true digital power conversion technology with extremely fast dynamic response.  Its output impedance is less than 0.5 mΩ to 5 MHz. With switched charge circuits, the SCPC can respond very quickly and precisely to VID commands. Because the response is so fast, the usual bulk capacitors are not used.

The term "Digital Power Supply" has different meanings.  To some, it is a power supply with a data bus for parameter input and status feedback.  To others, it is the control of an analog power converter (buck converter) using digital logic.  Neither one is truly digital power conversion.

Load dump

An analog power converter is not suitable as a fast power supply, and adding a digital control  does not solve the problem.  It is like putting racing stripes on the family sedan.

Voltage regulation and load change:  An analog power converter changes the output current by ramping the current up or down in an inductor, a very slow process. 

The switch current power converter changes the current digitally, by closing or opening MOSFET switches, which is nearly instant.  It can go from no load to full load as fast as a solid state switch can be turned on, and it can go to no load just as fast.

Voltage change:  An analog power converter changes the output voltage by ramping up the current in an inductor to add more charge to the output capacitor.  Not only does the source have to provide the load current, it has to provide excess current to ramp up the voltage.  This is a slow process.  Reducing the voltage to zero is even more of a problem with, as the excess charge must bleed off through the load. 

Using switched charge, fixed increments of charge are added to (or removed from) the output capacitor digitally, resulting in very fast and accurate steps in the voltage.  While it takes finite time to transfer the charge, it is orders of magnitude faster than with an analog power converter.

Control input:  Voltage and current measurements of the output are not suitable control inputs for a fast power supply, as they takes far too long to settle down following a load or voltage change, particularly if there are significant parasitic impedances between the source and the load.

Measurement of the total charge on the various capacitors in the power distribution network is much faster.  Further, a control using total charge largely attenuates the adverse effects of series parasitic inductance.


Edward Herbert

One Dyer Cemetery Road
Canton, CT 06019-2029
Phone: 860 693 1684
Fax: 860 693 1686


Additional information:

Switched Current Power Converters (PowerPoint slides as pdf)

The slides provide a brief introduction to the Switched Current Power Converter.
Revised March 13, 2006.  29 pages, 1.34 M.


Multiphase Buck Converter - vs - Switched Current Power Converter (pdf)
A comparison of a four phase buck converter to the SCPC shows the major differences, including output impedance, input power requirements, emi filtering, input current and voltage characteristics, the magnetics and semiconductors used, and failure modes and effects.
Revised March 13, 2006.  19 pages, 590 k.


SCPC Module Switched Current Power Converters (pdf)
The
characteristics and theory of operation of the SCPC is presented.  Switched charge circuits may be added to the SCPC to provide extremely fast and precise step voltage changes, even with simultaneous load changes.  Total charge measurement is used, because neither current measurement nor voltage measurement is fast enough for control purposes. 
Revised March 13, 2006.  61 pages, 1.5 M.


Total Charge Measurement and Control (pdf)
A very fast power converter needs a very fast measurement and control.  The remotely sensed output voltage Vo of a power converter is not a suitable control input, as it takes too long to settle.  The output current is even worse, and measuring it is horribly complicated.  The solution is to measure the total charge on the distributed capacitors in the power train.  It is very simple, very fast and unconditionally stable.  With total charge control, a very well controlled high driving voltage overcomes the impedance of the motherboard and socket, allowing very fast di/dt with no overshoot and a 1 us settling time, for both rapid increases in load and load dump.

Revised April 18, 2006.  15 pages, 289 k.

Switched Current Power Converter; Transient and Frequency
Response (SPICE Models)  (pdf)
SCPC Impedance vs FrequencyThe SCPC was modeled in SPICE using the parasitic impedances of Intel ® VR 10.2, (except that the bulk capacitors are not needed and were not included).  The large-signal output impedance was modeled and graphed, as well as the response to step load changes.  The response of the SCPC to VID change was also modeled and plotted for several scenarios, with and without switched charge circuits.
Revised March 12, 2006.  50 pages, 1.55 M.


Simple Power IC (pdf)
Design of economical switching MOSFETs is key to making a practical SCPC. A fully integrated power IC requires a complex and expensive manufacturing process, requiring many masks, diffusions, and so forth.  The simple power IC is based on the premise that the process for making a discrete MOSFET can be use if all of the MOSFETs are constrained to be the same type except for their active area.
March 3, 2006.  10 pages, 250 k.


Saving Power by Using Switched Current Power Converters (pdf)
Power saving strategies and the power usage of the Switched Current Power Converter are discussed for various operating modes and scenarios.  The greatest opportunity for saving energy in a computer system is realized by allowing the processor to be in a reduced power state (or be turned off entirely) more of the time.
Revised March 12, 2006.  19 pages, 174 k.


Do Voltage and Clock Switching
Really Save Energy? (pdf)

A  processor uses less power if it is operated at a lower voltage and a slower clock rate.  But does this really save energy? If a processor turns on, runs a specific task that is a fixed number of clock cycles, then turns off, the energy consumption is nearly the same at any voltage and clock speed!
Revised March 13, 2006.  5 pages, 38 k.


Dynamic Power Links (pdf)
A random search of the WWW turned up some odds and ends on the trends in dynamic power management.  The notes contain a number of interesting links.
September 20, 2005.  10 pages, 175 k.


Switched Current Power Converter; Schematic Diagram (pdf)


Coaxial Push Pull Transformers

Coaxial Push Pull Transformers (pdf)
The coaxial push pull transformer uses the same magnetic core structures as the flat matrix transformer, and shares its characteristic low profile and excellent thermal dissipation.  A new winding design using a coaxial arrangement between the primary and the secondary windings has near ideal coupling and near zero leakage inductance.  The absence of multiple layers of copper eliminates many of the more troublesome high frequency effects.  The coaxial push pull transformer is ideal for a "dc-dc transformer".  A variant has a turns ration that can be varied electronically, so the "dc-dc transformer" can have a precise output voltage even with input and load regulation.
Revised March 14, 2006.  26 pages, 227 k.





Edward Herbert's Patents:

Patent Links



Edward Herbert
September 18, 2006
web01@digitalpowercoversion.com
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